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Axle Weight & Bridge Formula Calculator

Enter your CAT scale weights and instantly check your gross, steer, and tandem axles against federal limits. Catch an overweight axle before the chicken coop does.

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Quick Answer
Federal interstate limits are 80,000 lbs gross, 20,000 lbs on a single (steer) axle, and 34,000 lbs on a tandem axle group. Enter your CAT scale weights below to see pass/fail for each group. The Federal Bridge Formula, W = 500 × ((L × N)/(N−1) + 12N + 36), sets the max weight for any group of consecutive axles based on their spacing.

Key Takeaways

  • Federal maximums: 80,000 lbs gross, 20,000 lbs single axle, 34,000 lbs tandem group.
  • Gross weight is the sum of every axle group and cannot exceed 80,000 lbs on the interstate without a permit.
  • The Federal Bridge Formula caps weight on any axle group based on the distance between its outer axles.
  • Fix an overweight axle by sliding your trailer tandems to shift weight between the drives and trailer groups.
  • States may set lower limits and issue permits - always weigh at a certified CAT scale and check your state rules.

Axle Group Weights

Enter weights as read off your CAT scale ticket (5-axle rig)

lbs

Federal limit: 20,000 lbs

lbs

Federal limit: 34,000 lbs

lbs

Federal limit: 34,000 lbs

These are federal (interstate) maximums. Some states set lower limits and issue overweight/permit exceptions — always check your state DOT rules and any permits. This is an estimate only; weigh at a certified (CAT) scale before you roll.

Federal Truck Weight Limits Explained

The 80,000 lb gross weight limit

On the Interstate Highway System, a standard tractor-trailer is capped at 80,000 lbs gross vehicle weight without a special permit. Gross weight is the total of everything the truck puts on the ground: the tractor, trailer, fuel, and your load. Even if every individual axle is legal, you can still be overweight on gross - and vice versa.

Single axle limit: 20,000 lbs

A single axle - like your steer axle - is limited to 20,000 lbs. Steer axles rarely approach this on a loaded van, but heavy hood tractors, full fuel tanks, and front-heavy freight can push you close.

Tandem axle group limit: 34,000 lbs

A tandem axle group - two axles spaced close together, such as your drive axles or your trailer axles - is limited to 34,000 lbs. On a typical 5-axle rig you have two tandem groups: the drives and the trailer tandems. Each is measured separately at the scale.

The Federal Bridge Formula

The Bridge Formula protects bridges by requiring heavier loads to be spread over more axle spacing. The formula is:

W = 500 × ( (L × N) / (N − 1) + 12N + 36 )

Where W is the maximum weight (rounded to the nearest 500 lbs, capped at 80,000), L is the distance in feet between the outer axles of the group, and N is the number of axles in the group. The greater the spacing (larger L), the more weight the group is allowed to carry. Use the Advanced section of the calculator above to run it for any axle group.

How to fix an overweight axle by sliding tandems

The most common scale problem is not being over gross - it is being heavy on one axle group and light on another. Because your gross is legal, you just need to move weight between the groups by sliding the trailer tandems:

  • Drives too heavy? Slide the trailer tandems forward (toward the nose) to shift weight off the drives and onto the trailer axles.
  • Trailer tandems too heavy? Slide them rearward to shift weight off the trailer and onto the drives.
  • A common rule of thumb: each tandem hole moves roughly 250-400 lbs between the two groups - reweigh after adjusting.
  • If your gross is over 80,000 lbs, sliding will not help. You must offload or redistribute freight.

FAQ

What is the maximum gross weight for a semi truck?
The federal maximum gross vehicle weight on the interstate is 80,000 lbs without a special permit. Axle groups also have their own limits: 20,000 lbs on a single axle and 34,000 lbs on a tandem group.
What is the tandem axle weight limit?
A tandem axle group (two closely spaced axles, like your drives or trailer tandems) is limited to 34,000 lbs federally. A single axle is limited to 20,000 lbs. States may set lower limits.
What is the Federal Bridge Formula?
W = 500 x ( (L x N)/(N-1) + 12N + 36 ), where W is the max weight in lbs on a group of 2+ consecutive axles, L is the feet between the outer axles, and N is the number of axles. Rounded to the nearest 500 lbs and capped at 80,000.
How do I fix an overweight axle?
Slide your trailer tandems to shift weight between the drives and trailer groups: forward to load the trailer, rearward to load the drives. If you are over 80,000 lbs gross, sliding will not help - you must offload freight.

Keep Rolling Legal and Loaded

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